Hydraulic Ironworker

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Sunrise IW-100S hydraulic dual cylinder ironworker is built for high power processing and can deliver high quality performance with great reliability. This model features two control foot pedals, and its separated operations can be safely performed simultaneously.

Angle Shearing

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Angle shearing station provides not only 90° cut but also 45° miter-cut. As a result, every single shear is with no material loss and is with only minimal deformations. The stationary blades with four usable cutting edges provide longer tooling and selectable corner radii on moving blades for optimum results on small or large angles.

Punching

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Punching

Sunrise ironworker’s punching station equips with quick change retaining nut system for fast punch tool change in order to allow users to shorten the tool changing time. The thoughtfully designed strippers with interchangeable plates of various openings are meant to minimize deformations as well as for visibility and safety issues. The large punching base with the “t-slots” provides a solid base for securing the punch tooling, as well as a wide range of optional and custom-designed tooling. Easy gauge table removal is designed for punching angle and channel. The lower-pressure setting for tool change and spotting provides maximum operator safety. We have a full range of punches and dies and they are available for various punching demands.

Over Hang Die Holder

Sunrise ironworker’s punching station equips with quick change retaining nut system for fast punch tool change in order to allow users to shorten the tool changing time. The thoughtfully designed strippers with interchangeable plates of various openings are meant to minimize deformations as well as for visibility and safety issues. The large punching base with the “t-slots” provides a solid base for securing the punch tooling, as well as a wide range of optional and custom-designed tooling. Easy gauge table removal is designed for punching angle and channel. The lower-pressure setting for tool change and spotting provides maximum operator safety. We have a full range of punches and dies and they are available for various punching demands.

Multi-vee Press Brake (Option)

Sunrise ironworker’s punching station equips with quick change retaining nut system for fast punch tool change in order to allow users to shorten the tool changing time. The thoughtfully designed strippers with interchangeable plates of various openings are meant to minimize deformations as well as for visibility and safety issues. The large punching base with the “t-slots” provides a solid base for securing the punch tooling, as well as a wide range of optional and custom-designed tooling. Easy gauge table removal is designed for punching angle and channel. The lower-pressure setting for tool change and spotting provides maximum operator safety. We have a full range of punches and dies and they are available for various punching demands.

Pipe Notcher (Option)

Sunrise ironworker’s punching station equips with quick change retaining nut system for fast punch tool change in order to allow users to shorten the tool changing time. The thoughtfully designed strippers with interchangeable plates of various openings are meant to minimize deformations as well as for visibility and safety issues. The large punching base with the “t-slots” provides a solid base for securing the punch tooling, as well as a wide range of optional and custom-designed tooling. Easy gauge table removal is designed for punching angle and channel. The lower-pressure setting for tool change and spotting provides maximum operator safety. We have a full range of punches and dies and they are available for various punching demands.

Single Vee Press Brake (Option)

Sunrise ironworker’s punching station equips with quick change retaining nut system for fast punch tool change in order to allow users to shorten the tool changing time. The thoughtfully designed strippers with interchangeable plates of various openings are meant to minimize deformations as well as for visibility and safety issues. The large punching base with the “t-slots” provides a solid base for securing the punch tooling, as well as a wide range of optional and custom-designed tooling. Easy gauge table removal is designed for punching angle and channel. The lower-pressure setting for tool change and spotting provides maximum operator safety. We have a full range of punches and dies and they are available for various punching demands.

Bar Shearing

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It is combined with various sizes of square bar and round bar blades and is installed on this station. The blades can be easily removed to fit a wide variety of custom structural blades such as channel and T bar shearing tools.

Notching

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The notching station is ideal for notching of flat bars and angles. The gauging table features indexed rulers for simple positioning and the electrically interlocked safety guard provides the maximum safety and visibility.

Flat Bar Shearing

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Flat bar shearing station is composed of upper blade, lower blade, and hold down. The specially machined upper blade gives a clear shear with minimum distortion. And the lower blade has four usable cutting edges, so the blades have longer tooling life. Angle mitering can be achieved using the integrated angle hold down, and scribe marks on the support table. The hold down is knurled to allow quick adjustment depending on the plate sizes.

Sunrise Hydraulic Ironworker

The Sunrise Ironworker is a hydraulically powered metal shearing and punching machine. This multi-function aspect allows the Sunrise Ironworker to meet the diversified needs of the metal forming industry. The IW-60B is a new addition to the popular K-series line-up of Sunrise Ironworker which equipped with Punching, Flat Bar Shear, Angle Bar / Round Bar / Square Bar Shear, and Bending stations. There are many optional accessories that will further increase the versatility of the machine, such as Channel / Sectional Bar Shear, Pipe Bending, Pipe Punching and punches and dies of various shapes and sizes.

Punching

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Sunrise Ironworker punching station is equipped with quick change retaining nut system for fast punch tool change to allow users to shorten the tooling change time. Thoughtfully designed stripper with interchangeable plates of various openings to minimize deformation as well as for visibility and safety.
The large punching base with the “t-slots” provides a solid base for securing the punch tooling, as well as a wide range of optional and custom-designed tooling. Easy gauge table removal for punching angle and channel. The lower-pressure setting for tool change and spotting provides maximum operator safety. We have full range of punches and dies are available for various punching needs.

Bar and Angle Shearing

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Bar Shearing

Combined with various sizes of square bar and round bar blades on this station, the blades can be easily removed to fit a wide variety of custom structural blades, such as channel and T bar shearing tools. Moreover, the angle shearing station provide with 90° cut.
Every single shear is made with no material loss and minimal deformation. The stationary blades with four usable cutting edges provide longer tooling and selectable corner radii on moving blades for optimum results on small or large angles.

Angle Shearing

Combined with various sizes of square bar and round bar blades on this station, the blades can be easily removed to fit a wide variety of custom structural blades, such as channel and T bar shearing tools. Moreover, the angle shearing station provide with 90° cut.
Every single shear is made with no material loss and minimal deformation. The stationary blades with four usable cutting edges provide longer tooling and selectable corner radii on moving blades for optimum results on small or large angles.

Bending

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Aside from punching, flat bar shearing, bar shearing, and angle shearing standard stations, we would like to introduce you the bending station as following. The Bending station moves in slower speed for operation safety, and a separate fixed foot pedal is provided for bending station in order to ensure correct mode selection. The JOG mode is in low pressure to ensure maximum tool protection and operation safety. Main selector switches come with a key to ensure only the authorized personnel is allowed to operate certain features of the machine.

Flat Bar Shearing

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The flat bar shearing station is composed of upper blade, lower blade and hold down part. This part is with specially machined upper blade to give a clear shear with minimum distortion. And lower blade has four usable cutting edges, so the blades have longer tooling life.
Angle mitering can be achieved using the integrated angle hold down and scribe marks on the support table. The hold down is knurled to allow quick adjustment depending on plate size.

Sunrise Auto Punch and Shear

Auto punch and shear The APS-30080M is a highly efficient and accurate fully automatic punch and shear machine. It combines a punching machine with a shearing machine and a CNC in-feed system for punching and shearing flat bars in one fully automatic operation. The operator simply loads the material onto the in-feed rollers, the system engages the plate when pneumatic clamping and squaring devices

Punching & Stamping & Shearing

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The operator simply loads the material onto the in-feed rollers, the roller engages the plate when pneumatic clamping and squaring devices and processing the material by automatically punching, stamping and shearing. The nesting feature arranges the punching, stamping, and shearing in the most efficient order so the feeding table will only advance forward without the need to pull back, improves both accuracy and reduce time.
There is a hydraulic flat shear holddown is used to against the material to reduce movement during shearing and equipped with an anti-twixt support under the moving blade to ensure square cuts on every sheared part with no slug loss.

PC based touch screen controller

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The software has an interface with intuitive buttons, and together with the 15” touch screen makes the controller very user-friendly and easy to us. The APS can be connected to your local internet by WiFi or Ethernet to access part files, DXF files and more. Copies of the off-line software are available for quick layout and upload to the machine. it’s efficient, simple to us and advanced; with software that allows your operator to quickly program parts, nest files, create batch runs and more. The touch screen controller is odium mounted for easy placement according to job needs and features pre-set patterns making programming a simple task.

Auto Feeding

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The in-feed system is standard at 6000mm X-travel with option to extend longer.
The punching station is equipped with 30-40-30 multi-tool system. The center punch max. capacity: 40mm x 14mm, 30mm x 18mm and two side punches max. capacity: 30mm x 12mm, 20mm x 18mm. Before punch, the side pneumatic cylinders against the material with correct loading and positioning. Stamp is not rotary type, meaning a pause of program is required if the stamped character needs to be changed.

Sunrise CNC with Fully-Automatic Table

PM-100CNC-MT is a fully-automatic CNC machine with multi-tool system which greatly improve your punching productivity.

The multi-tool system

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The multi-tool comes with three selectable punch sizes, with the center punch up to 40mm and two side punches up to 30mm. The system eliminates the need to pause the program halfway to change tool. Different sizes of holes can be completed in a single run.

PC Based Controller

The CNC table, besides being highly accurate in positioning, comes standard with a PC based controller with interface that is easy to learn and operate. Program and parameters can be edited on the machine directly as needed, or downloaded from remote server storage for centralized management of data. CAD files in dxf format can also be quickly and seamlessly imported and converted to program executable by the machine. The software has a tool base for tooling management. The preview screen shows tooling size and shape and location on the material before operation. You can edit punching sequence and scale in or out in preview, then in execution mode shows real time graphical display of the holes as being punched.

CNC table

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The CNC table has hydraulic clamps equipped with a pressure sensor for strong gripping of the material. Hydraulic strippers reduce material deformation to ensure high quality of plate finish. The auto lubrication system, adjustable in frequency and oil amount, helps to prolong tool life. The cooling system reduces the hydraulic oil temperature, a common cause to rapid wear of cylinder seals. Ball transfer units on the support table provide smooth material movement during operation.

Sunrise Hydraulic Bending Machine

Sunrise hydraulic Bending Machine with 1 meter NC backgauge. Precise positioning and worked efficiency with NC backgauge. A wide range of tooling is available for different bending operations. The touch screen controller is easy to learn and the programmer settings are liable to operate.

Single-vee Bending Tool

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This tool is made of bending punch, single vee die, and die extension. There are four sizes of die width: 63, 80, 100 & 125mm to bend the thick plate into 90°. Die width 80mm, Die extension, and bending punch are the standard parts on the machine.

Multi-vee Bending Tool

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For thin plate, there are four sizes of die width: 16, 22, 30, 40mm and the punch inserts are radius 1.5, 5, and 10mm. With different sizes of width on the same die, customer can change the tooling easily and work efficiently.

Straightening Tool

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The straightening tool is used to eliminate the defects such as bending and twisting caused of the section steel by various reasons. After the material is processed on the straightening tool, the product can be more precise and accurate for intended purpose.

Shearing Tool

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Flat bar shearing station is composed of upper blade and lower blade. And the lower blade has four usable cutting edges, so the blades have longer tooling life. By setting parameters, the flat plate can be cut fast and efficiently.

Punching Tool

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Equip with quick change retaining nut system for fast punch tool change in order to allow users to shorten the tool changing time. The lower-pressure setting for tool change and spotting provides maximum operator safety. We have a full range of punches (up to Ø40) and dies and they are available for various punching demands.

90° Pipe Bending Tool

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The pipe bending tool is composed of 2 flange, pin, and a shaper for 2” pipe. Precise stroke setting of ±0.1mm allows for excellent repeatability. We also customize special tooling for specific requirements where available.

Flat Plate Edge Bending Tool

There are 4 rings (4, 5, 6, 8mm) for the thickness, and the maximum size is up to 14mm. The inside radius of the flat plate edge bending tool is 50mm. The accurate stroke setting can increase the high quality and reliable of the product.

NC Backguage

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The travel distance for 1 meter NC backgauge is 1,016mm (40”). It is operated by a color touch screen controller which can set at least 50 sets of parameters. Touching the arrows on the screen can move forward or back the backgauge. The backgauge retracts automatically before bending. It is integrated with the main cylinder movement, but it can be turned off for manual mode when not using.

All Products

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Products

IW-100S

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IW-60B

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APS-30080M

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PM-100CNC

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HBM-40NC

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